Monday, April 16, 2012

Individual Reflection: Hayley Hunter


Hayley Hunter
Final Reflection

     While during the class I found ME 250 to be very stressful, now that it’s over I found it to be a very interesting class. I liked how we, as a team, developed a strategy, came up with design concepts, then a final design, and then we got to see it all come together as our finished product. I felt like this class was really useful because I can see how everything we learned can be applicable to us in real life as mechanical engineers.

     Our team functioned pretty well together.  We all had different strengths that allowed each of us to excel in certain areas where others weren’t as familiar. I think our main problem was not checking each other’s work. After a long day of working in the machine shop, it was not a good idea to continue working on our project and try to figure out more measurements and calculations, which is what was often the case. This led to our main problem: hole placement for our brackets were off. Usually, the hole was only slightly off so we solved this issue by drilling the hole a little larger knowing the bolt head would hide the slightly larger hole. We had to do this a number of times though and it got to be frustrating but we fixed our mistakes and our robot turned out just fine.

     The biggest challenge I had with this class was the lack of experience and prior knowledge. While I have always been a real hands-on type person, I had never worked with any of these machines so being asked to use them was a bit of a challenge at first. Once we had training and I got used to the machines, I felt more confident and was able to use the machines. I felt like our team was at a disadvantage because of this though. None of us had had any prior experience on these machines so we had a bit of a slower start whereas many other teams had prior experience that gave them a good start to machining. Even though I didn’t have a lot of experience at first, Bob and Mark were really helpful and helped our team out a lot along the way, including doing all the welding on our robot for us.

     One critique I have for this class was the lectures. I didn’t really see how they tied into our projects because a lot of the material seemed to be more complex than was necessary for this class. It would have been more useful to have more lecture slides that were directly related to how our robot would work and how it would be put together, in particular the gear boxes and motors and how to attach them to our robot. Since our group didn’t have much expertise in the assembly of our drive train, we looked at the lectures slides to figure out how we should assemble our double gear box to drive our robot. The lecture slides suggested we use a flexible tubing to attach two axles so that is what we did. We ended up having issues when the time came to test our robot; the tubing was getting in the way and our gears wouldn’t turn so our robot couldn’t move. We noticed a lot of teams didn’t use the flexible tubing and just had one long axle which didn’t seem to give them any problems. Had we known that just making one long axle would be a good option, we would have done it but instead we followed the lecture slides which ended up giving us issues.

     Overall, this class was stressful and a lot of work but it was really rewarding to see our finished product racing around on the table. This has been my favorite class so far because it allowed us to take something from the design stage to the completed final product, which will be very useful in future classes and in the real world. 

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